MASTIC ASPHALT ROOFING is one of the few construction professions still highly regarded as a ‘craft trade’ and there are many time-served mastic asphalt roofing applicators working across the country.
The Mastic Asphalt Council (MAC) carries out a great deal of work to raise awareness amongst the younger generation about the benefits of learning to apply mastic asphalt and the career opportunities available.
New City College Hackney, formerly Hackney Community College, is currently the national centre for mastic asphalt education and training, and relies upon support from MAC and its members. The mastic asphalt craft is taught by professional tutors and the traditional time-served apprenticeship is now incorporated into national vocational qualifications, leading to a Level 2 or Level 3 NVQ qualification.
MAC aims to protect the future of the industry by supporting apprentices through an intensive 3- or 4-year training programme that will ensure they can install mastic asphalt to the highest standards. The craft training programme is said to be one of the most demanding in the construction industry, and includes practical and theoretical training to use mastic asphalt across a wide range of applications.
Students can utilise state-of-the-art facilities at New City College Hackney which include a workshop replicating a real work site and a one-tonne asphalt mixer. Several MAC members have donated plant and raw materials from which apprentices can learn the practical elements of this age-old trade.
Apprentices from Bell Asphalt, Brindley Asphalt, Guaranteed Asphalt, JPR Roofing and Flooring, Mac Morgan Asphalte, Malden Asphalt, Nottingham Rock Asphalte Roofing and Flooring, Rio Asphalt and Sussex Asphalte currently have apprentices enrolled on the mastic asphalt course at New City College Hackney.
Mastic Asphalt craft
One individual – Alf Tufano – has been instrumental in ensuring that apprentices maintain the craft of mastic asphalt. Alf has been a mastic asphalt lecturer at New City College Hackney for the past 12 years and worked in the sector for almost 40 years. His services to the industry have been considered so exemplary that Alf was chosen to be recipient of a special award for ‘Outstanding Contribution to the Mastic Asphalt Industry’ at MAC’s Annual Awards, recently hosted at the Royal Horseguards Hotel in London.
Alf has gone full circle in the industry, having started his career as a mastic asphalt apprentice himself. He said: “I started my mastic asphalt apprenticeship aged 16 in the summer of 1981 with Natural Rock Asphalt whose offices were at the Angel in Islington. In September that year I started at Hackney Asphalt College, as it was then known and was located in Cassland Road, Hackney. I was taught by Danny Shreaves, John Taylor and Ron the Mixerman.
“I completed my college training in 1983 and received the Bronze Medal Award – there weren’t Gold or Silver Medal Awards. The Bronze Medal was awarded to the mastic asphalt apprentice who gained the highest combined marks in the set theory and practical exams. Considering that at the time there were mastic asphalt colleges in Vauxhall, Manchester and Scotland, the Bronze Medal winner was highly regarded. I was presented with the medal at Hackney Town Hall by the Mayor of Hackney.
“Unfortunately in late 1983 the Natural Rock Asphalt Company went into liquidation. Asphaltic kindly took over the remaining two years of my apprenticeship. In 1985 I joined Coverite Asphalters where I stayed in continuous employment until 2004. During my 23 years on site as an apprentice and mastic asphalt spreader I worked on many prestigious buildings, such as the Tower of London, Buckingham Palace, Windsor Castle, Palace of Westminster, Old Bailey and the Ministry of Defence in Whitehall. I also worked on large shopping malls including The Whitgift Shopping Centre, Croydon and Oracle Reading, along with AELTA Wimbledon and Oxford Mosque, amongst many other sites in and around London.
“In late 2004, I joined Hackney Community College as a mastic asphalt technician. My duties were to prepare the mastic asphalt mixer and to assist John Taylor and Terry Page in the delivery of practical lessons. When John and then Terry retired in 2007, I undertook teacher training and gained a PGCE and have now been a mastic asphalt lecturer for 12 years,” he said.
MAC Awards 2019
At MAC’s Annual Awards 2019, MAC Board Director Ian Deacon thanked Alf for his services to the mastic asphalt industry and he was presented with a trophy by guest speaker and six-time world snooker champion Steve Davis OBE. Steve also presented a cheque for £1000 to James Housechild, a mastic asphalt apprentice who has achieved full framework NVQ Level 3 for Mastic Asphalt at New City College Hackney. James works for NRA Roofing and Flooring Services.
Other winners at the MAC Annual Awards included Oxford Asphalt who won the award for Outstanding Mastic Asphalt Project under 200m2. This was for the company’s completion of an impressive project at a private residence near Witney in Oxfordshire. A project somewhat different to the norm, the client wanted the roof to look like lead and have the seamless look of lead, but not be constructed in lead. Oxford Asphalt offered the option of mastic asphalt with a colour reflective coating on top to mimic the appearance of lead as the architect wanted to veer away from the use of felt or single ply roofing.
The winner of the Outstanding Mastic Asphalt Project over 200m2 was BriggsAmasco for completion of an impressive £0.55 million car park waterproofing project at the Jaguar Land Rover Manufacturing Centre in Whitley, Coventry. The project had an extremely tight timeframe and the 10,000m2 car park was completed in just nine weeks thanks to the diligence and determination of BriggsAmasco’s site management and installation teams. BriggsAmasco supplied concrete decking with mastic asphalt waterproofing manufactured by IKO PLC in order to provide additional parking at the growing Jaguar Land Rover site.
Other projects shortlisted for a prestigious MAC award included two projects completed by RJ Evans – Seven Kings Hotel and a private residence in Chelsea, as well as Royal Lancaster Hotel by IKO PLC and Infallible Systems.